Custom Ball Screws
We excel in producing custom ball screws through precision grinding and thread rolling processes. We also specialize in designing and fabricating custom ball nuts that are perfectly matched to the screw shafts, enhancing the overall efficiency and load-bearing capabilities of the assembly. Our focus on technical excellence and quality control makes us a trusted provider of customized ball screw solutions. Watch our new video on our custom ball screw capabilities.
Ball Screw Customization Options
- Ball Screw Sizes: 4-25 mm diameter
- Ball Screw Pitch/Lead: 1-25 mm
- Materials:
○Alloy Steel: 4150, 4140, 1117
○Stainless Steel: 17-4, 15-3, 13-8 (hardened to various conditions) - Coatings: Black-oxide, thin-dense chrome, manganese phosphate
- End Machining: All end configurations possible
- Annealing: softening of ball screw material prior to end machining
- Hardening: In-house induction heat treating
Precision and Quality Standards
- Certifications: ISO -9001 : 2015– AS9100D, ITAR
- Inspection Capabilities: Form tracing, Lead accuracy measurement, 3D profilometer scanning, Laser shaft inspection, Metallurgical analysis, Hardness, XRF Spectrometry, Magnetic Particle Inspection
- Testing Procedures – Ball screw efficiency, Torque
Technical Expertise and Engineering Support
- Engineering Capabilities - ball screw and ball nut design, design analysis, material analysis, reverse engineering
- Experience with ball screw design - over 35 years of experience
- Ball Screws Analysis Capabilities - Finite Element Analysis, Efficiency Calculations, Life Calculations
- Ball Screw Design Optimization
- DFMEA support
Production Capacity and Lead Times
- Ball Screws Manufacturing facility - fully integrated screw and nut manufacturing
- Production Capabilities - CNC thread rolling and thread grinding
- Ability to meet varying ball screw order volumes
- Capacity to meet prototype and production timelines
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ProcessThread Grinding
Thread Rolling
Thread Whirling -
Ball Screw TypesPrecision Ground
Precision Rolled
Whirled -
ComponentsBall Screw Shaft
Ball Nuts
Ball Returns
Wiper Seals
Ball Bearings -
Internal Return StylesMulti-Liners
Buttons
Flopovers
End Returns/Cap -
External Return StylesReturn Tubes
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Thread FormsFull Radius
Gothic Arch -
Materials
Ball Screw Shaft:
Ball Nut:
Return Tubes:
Wiper Seals:
Ball Bearings:
4150 PHT & Induction Hardened
8620 / 9310 Controlled Carburization Hardened, Stainless Steel
4130 Seamless Tubing and Stamped Tubes
Nylon, Brush or Felt
52100 Chrome Steel Grade 25
Various Stainless Steels, Ceramic Balls -
Diameter4mm - 40mm
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LengthUp to 12 ft
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Lead Accuracy0.0002 in/ft
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Conformity Ratio.52 to .65
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Contact Angle35 to 50° (Optimum 45°)
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InspectionCoordinate Measuring Machines
Optical Comparators
Hardness Checking
Lead Measurement
Surface Finish Measurement
Thread Profile Measurement -
Load Testing
(tension & compression)Up to 12,000 lbs
Up to 1300 RPM -
Additional CapabilitiesOD Grinding
Assembly
Reverse Engineering
Sandblasting -
Production VolumePrototypes to High Volume (50-100K / Year)
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Suggested Reading
Not sure what you need? Unlock the full potential of your mechanical systems with our step-by-step guide on selecting the perfect lead screw!
Tap into our linear motion expertise. Click to learn how the smooth, reliable movement of our precision lead screw and ball screw assemblies, and linear actuators can optimize your application success. Learn more on our Blog
Speak to an Application Engineer
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